The integrated engine oil and filter system extends service intervals. This combines the oil stabilizing systems Reserve and Centinel with the Eliminator self cleaning oil filter to extend (with oil analysis) the oil change interval to 4000 hours.
The high capacity engine radiators are each cooled by a hydraulically driven fan for superior cooling efficiency.
The high capacity engine radiators are each cooled by a hydraulically driven fan for superior cooling efficiency.
Model | 2 x Komatsu SDA16V160 | |
Type | 4-cycle, water-cooled, direct injection | |
Aspiration | Turbocharged and aftercooled | |
Number of cylinders | 16 | |
Rated power @ 1800 rpm (SAE 1995/J1349) | 2 x 2,010 HP | 2 x 1500 kW |
Governor | All-speed, electronic |
System | 24 V | |
Batteries (series/parallel) | 8 x 12 V | |
Alternator | 2 x 100 A | |
Standard working lights | 8 Xenon lights | |
Standard service lights | 15 lights | |
Optional lighting upon request |
The undercarriage consists of one center carbody and two track frames, each attached by four large diameter hardened pins.
Center frame | H-type | |
Track frame | Steel box-section | |
Track adjustment | Automatic hydraulic type | |
Number of track shoes | 48 each side | |
Number of top rollers | 3 each side | |
Number of bottom rollers | 8 each side |
Travel control | 2 foot pedals | |
Gradeability | Up to 50% | |
Travel speed (maximum) | 1.4 mph | 2.2 km/h |
Service brake | Hydraulic | |
Parking brake | Wet, multiple-disc |
Hydraulic motors and drives | 3 | |
Swing brake, service | Hydraulic | |
Swing brake, parking | Wet, multiple-disc | |
Swing ring teeth | External | |
Swing speed (maximum) | 2.7 rpm |
Type | 2 x Squirrel-cage induction motors | |
Power output | 2 x 1450 kW | |
Voltage | 6600 V* | |
Amperage (approximate) | 2 x 155 A | |
Frequency (standard) @ 1500 rpm | 50 Hz | |
Optional frequency @ 1800 rpm | 60 Hz | |
*Other voltages available on request. |
System | 24 V | |
Batteries (series/parallel) | 4 x 12 V | |
Standard working lights | 8 Xenon lights | |
Standard service lights | 15 lights | |
Optional lighting upon request |
The power train consists of two main drives. Diesel engines or electric motors can be supplied. Each of the two gearboxes drives four identical pumps which draw hydraulic oil from an unpressurized hydraulic tank. Open circuit hydraulics provide maximum cooling and filtering efficiency.
The four-circuit system features a load-limiting governor with oil delivery summation to the working circuits and incorporates pressure cut-off control. Hydropilot prioritizes hydraulic flow giving smooth hydraulic response, simple hydraulic system layout, and a reduced number of components. The hydraulic system includes six large swing-out vertical air-to-oil hydraulic coolers with temperatureregulated hydraulically driven fans.
The four-circuit system features a load-limiting governor with oil delivery summation to the working circuits and incorporates pressure cut-off control. Hydropilot prioritizes hydraulic flow giving smooth hydraulic response, simple hydraulic system layout, and a reduced number of components. The hydraulic system includes six large swing-out vertical air-to-oil hydraulic coolers with temperatureregulated hydraulically driven fans.
Rated flow (total output) | 2,190 gpm | 8280 ltr/min |
Relief valve setting | 4,495 psi | 310 bar |
Swing flow rate | 547 gpm | 2070 ltr/min |
High pressure in line filters (one per pump located at the valve blocks) | 200 µm | |
Full flow return line filters (8 double elements) (at head of hydraulic tank) | 10 µm | |
Case drain/by-pass return line filters | 3 microns |
Two hydraulically powered Lincoln Single Line automatic lubrication systems are provided as standard, complete with time and volume variable controls. Activity and malfunction events are linked to the Electronic Control System (ECS). The central lubrication and open gear lubricant are supplied by identical pump assemblies from a refillable twin container which has a capacity of 2 x 300 liters (2 x 80 gal.). Replenishment of the containers is through the Wiggins connections in the service center.
Hydraulic oil tank | 2,205 U.S. gal | 8350 ltr |
Hydraulic system | 3,040 U.S. gal | 11500 ltr |
Fuel | 3,564 U.S. gal | 13500 ltr |
Engine coolant | 2 x 125 U.S. gal | 2 x 475 ltr |
Engine oil | 2 x 77 U.S. gal | .2 x 290 ltr |
Centinel engine oil make up tank | 2 x 180 U.S. gal | 2 x 670 ltr |
The large welded steel cab is mounted with 18 viscous damping pads and sound insulated.
It is equipped with automatic climate control and is pressurized. The operator’s seat is fully adjustable, air suspended, electrically heated and has a lap seat belt. Fold-away trainer’s seat.
Low effort joystick controls are electric over hydraulic and foot controls are for front shovel clam, crawler and swing brake.
Full instrumentation and Electronic Control System (ECS) are provided. Space in the console is provided for an additional monitor. AM/FM radio is included. The dual windshield wipers have two-speed and intermittent operation (water reservoir 7 liters 1.8 gal.). Amenities include a wash basin with running water, water reservoir (50 liters 13 gal.), refrigerator, and storage cabinets. Powered mirrors are adjustable from inside the cab.
It is equipped with automatic climate control and is pressurized. The operator’s seat is fully adjustable, air suspended, electrically heated and has a lap seat belt. Fold-away trainer’s seat.
Low effort joystick controls are electric over hydraulic and foot controls are for front shovel clam, crawler and swing brake.
Full instrumentation and Electronic Control System (ECS) are provided. Space in the console is provided for an additional monitor. AM/FM radio is included. The dual windshield wipers have two-speed and intermittent operation (water reservoir 7 liters 1.8 gal.). Amenities include a wash basin with running water, water reservoir (50 liters 13 gal.), refrigerator, and storage cabinets. Powered mirrors are adjustable from inside the cab.
There are left and right-hand sliding windows. All windows are tinted parsol green. External metal louvers are provided on the cab side windows. | ||
Cab engineering standards are: | ||
• ISO 3449 Falling Objects Protection Structure (FOPS) Level 2 | ||
• ISO 6396 Noise in operator´s cab is 76dB(A) | ||
• ISO 2631-1/5349-1 Vibration and Shock | ||
• Air conditioner | 34120 Btu | 10 kW |
• Heater/Defroster (Diesel version) | 34120 Btu | 10 kW |
• Heater/Defroster (Electric version) | 40,940 Btu/hr | 12 kW |
The Electronic Control System (ECS) digital diagnostic system, mounted in the operator‘s console, provides a text display of realtime and stored information about the operating systems of the machine. Non-serious and critical faults are immediately announced, and for major malfunctions the engines are also shut down. The integrated digital storage provides full event history, which can be downloaded with a laptop computer. The ability to electronically record service events provides precise service information to assist in reducing downtime.
Komatsu Technology and Expertise
• Quality management ISO 9001 certified
• Environmental Management ISO 14001 certified
• High, consistent quality through continuous investment in personnel, design and manufacturing systems and processes
• Quality management ISO 9001 certified
• Environmental Management ISO 14001 certified
• High, consistent quality through continuous investment in personnel, design and manufacturing systems and processes
Advanced Hydraulics
Extended reliability and control
• Comprehensive monitored filtration
• Simple open-circuit hydraulic system with high efficiency swing-out oil coolers
Extended reliability and control
• Comprehensive monitored filtration
• Simple open-circuit hydraulic system with high efficiency swing-out oil coolers
Reliability and Durability
Designed for lower operating costs
• Robust structural design developed from field experience and finite element analysis
• Extended life undercarriage wear parts
• Large diameter rollers, idlers and sprockets
• Large surface contact area with extensive precision hardening reduces wear
• Hardened track link pin bores
Designed for lower operating costs
• Robust structural design developed from field experience and finite element analysis
• Extended life undercarriage wear parts
• Large diameter rollers, idlers and sprockets
• Large surface contact area with extensive precision hardening reduces wear
• Hardened track link pin bores
Productivity
Designed for more tons per hour
• Powerful digging forces
• Easy bucket filling
• Proven attachment design
• All cylinders mounted under the shovel attachment for additional protection
• Buckets and Wear Packages to suit all material densities and ground conditions
Designed for more tons per hour
• Powerful digging forces
• Easy bucket filling
• Proven attachment design
• All cylinders mounted under the shovel attachment for additional protection
• Buckets and Wear Packages to suit all material densities and ground conditions
Powerful Diesel Engines
Two Komatsu SDA16V160 engines
• Rated (each) 1500 kW 2010 HP, at 1800 rpm
• Electronic engine management
• Low engine emission levels – meets EPA Tier 2 emission regulations
• Time saving oil management system as standard equipment; Centinel Engine Oil Management, Engine Reserve Oil Supply and Eliminator Oil Filter systems
Two Komatsu SDA16V160 engines
• Rated (each) 1500 kW 2010 HP, at 1800 rpm
• Electronic engine management
• Low engine emission levels – meets EPA Tier 2 emission regulations
• Time saving oil management system as standard equipment; Centinel Engine Oil Management, Engine Reserve Oil Supply and Eliminator Oil Filter systems
Large Comfortable Cab
Provides full shift comfort
• Komatsu low noise cab on multiple viscous mounts for reduced noise and vibration
• Large volume cab with full view front window (floor to ceiling) increases operator view
• Comprehensive climate control with pressurized, filtered air ventilation and air conditioning
• High specification multi-adjustable air suspension seat, redesigned for mining
• Well elevated operator position provides superior all around view
Provides full shift comfort
• Komatsu low noise cab on multiple viscous mounts for reduced noise and vibration
• Large volume cab with full view front window (floor to ceiling) increases operator view
• Comprehensive climate control with pressurized, filtered air ventilation and air conditioning
• High specification multi-adjustable air suspension seat, redesigned for mining
• Well elevated operator position provides superior all around view
Easy Maintenance
Simple, common-sense design gives quick, easy access to all major components
• Hydraulically operated ground access ladder
• Generous access to all major service points from machinery house floor level
• Enclosed, internally lit machinery house with wall separating engine from pump area
• Automatic central lubrication
• Electronic Control System (ECS) provides real-time information from the operating systems of the machine
• Ground-level access to hydraulically powered dropdown service center with Wiggins connections
Simple, common-sense design gives quick, easy access to all major components
• Hydraulically operated ground access ladder
• Generous access to all major service points from machinery house floor level
• Enclosed, internally lit machinery house with wall separating engine from pump area
• Automatic central lubrication
• Electronic Control System (ECS) provides real-time information from the operating systems of the machine
• Ground-level access to hydraulically powered dropdown service center with Wiggins connections
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